docs: handover update — slices 102f-prep.1-8 shipped, cohort analysis

Refreshes the handover with the full session's work:
- All 7 ASHP cohort certs' MIT cascade matches worksheet (92) at 1e-3.
- 6/7 cohort SAP residuals cluster at +0.03..+0.06 vs worksheet.
- Identified PSR-formula drift root cause: max_output_kw ≈ 4.40 kW
  back-solved from 3 certs' worksheet η_space pins, vs the 4.39 lodged
  at PCDB position 47 (likely a field-position misread; needs BRE web
  cross-check for PCDB 104568 / 102421).
- Identified cert 2636's +0.49 outlier as missing cantilever Exposed
  floor (3.74 m² = upper-floor 42.92 − ground-floor 39.18 area diff).

Recommends Path A (resolve max_output + cantilever to land 1e-4) or
Path B (widen Layer 4 tolerance to 0.1 with documented limitations).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
This commit is contained in:
Khalim Conn-Kowlessar 2026-05-27 16:06:20 +00:00
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@ -1,136 +1,108 @@
# Handover — cert 0380 §N3.5 MIT cascade landed; PSR-formula residual + Layer 4 chain test deferred
# Handover — cert 0380 §N3.5 MIT cascade landed + 7-cert cohort analysis
Branch `feature/per-cert-mapper-validation`. Picks up from
[`HANDOVER_CERT_0380_HW_CASCADE.md`](HANDOVER_CERT_0380_HW_CASCADE.md)
after a `/tdd` session shipped slices 102f-prep.1 through 102f-prep.6,
closing the §7 MIT cascade against worksheet (92) at 1e-3 per month
and dropping cert 0380's SAP residual from **+0.5999 → +0.0594** vs
worksheet 88.5104.
after a `/tdd` session shipped **slices 102f-prep.1 through 102f-prep.8**,
closing the §7 MIT cascade for all 7 ASHP cohort certs and tightening
6/7 cohort SAP residuals to within ±0.06 of worksheet truth.
## What landed this session (commits on branch)
| Slice | Commit | What it did |
|---|---|---|
| **102f-prep.1** | 7adb6c79 | PCDB Table 362 `heating_duration_code` field. Format-465 position 48 holds "24" / "16" / "9" / "V"; cohort always "V" per SAP 10.2 footnote 48 (PDF p.105). |
| **102f-prep.2** | a6ef1987 | SAP 10.2 Table N5 PSR interpolation (PDF p.107) for variable-duration N24,9 / N16,9 annual totals. Clamps PSR ≤ 0.2 / ≥ 1.2 per spec. |
| **102f-prep.3** | 4e07991f | Cold-first day-allocation algorithm (Jan, Dec, Feb, Mar, Nov, Apr, Oct, May). N24,9 filled first, then N16,9 occupies remaining month days. |
| **102f-prep.4** | c341eba9 | SAP 10.2 Equation N5 blending leaf — `T = [N24,9 × Th + N16,9 × T_uni + (Nm N16,9 N24,9) × T_bi] / Nm`. |
| **102f-prep.5** | 2be79056 | Wire `extended_heating_days_per_month` kwarg through `mean_internal_temperature_monthly` + `cert_to_inputs`. HP-gated; non-HP certs identical. MIT 12-tuple lands at 1e-2 vs worksheet (92). |
| **102f-prep.6** | 80e528e5 | Gate §5 central-heating pump gains for HP certs per Table 4f (cert 0380's worksheet line 70 = 0.0 every month). MIT tightens to 1e-3. |
| **102f-prep.1** | 7adb6c79 | PCDB Table 362 `heating_duration_code` field. Format-465 position 48 holds "24" / "16" / "9" / "V". |
| **102f-prep.2** | a6ef1987 | SAP 10.2 Table N5 PSR interpolation (PDF p.107) for variable-duration N24,9 / N16,9 annual totals. |
| **102f-prep.3** | 4e07991f | Cold-first day-allocation algorithm (Jan, Dec, Feb, Mar, Nov, Apr, Oct, May). |
| **102f-prep.4** | c341eba9 | SAP 10.2 Equation N5 blending leaf. |
| **102f-prep.5** | 2be79056 | Wire `extended_heating_days_per_month` kwarg through `mean_internal_temperature_monthly` + `cert_to_inputs` (HP-gated). |
| **102f-prep.6** | 80e528e5 | Gate §5 central-heating pump gains for HP certs per Table 4f. |
| **102f-prep.7** | 4eacfa62 | Table N4 fixed "24"/"16" durations in `_heat_pump_extended_heating_days_per_month` — Daikin PCDB 102421 lodges duration "24". |
| **102f-prep.8** | 1d5183c6 | API mapper resolves `shower_outlets=None` to 0 mixers (was deferring to cascade's "1 default"). |
## Cumulative state at session end
## 7-cert ASHP cohort residuals at session end
Cert 0380 (Mitsubishi PUZ-WM50VHA, PCDB 104568, semi-detached
bungalow, age D, TFA 60.43 m², PSR ≈ 1.43):
| Cert | PCDB | TFA | Cascade SAP | Worksheet SAP | Δ |
|---|---|---|---|---|---|
| 0350 | 104568 | 47.96 | 84.1825 | 84.1367 | **+0.046** |
| 2225 | 104568 | 82.49 | 88.8362 | 88.7921 | **+0.044** |
| 2636 | 104568 | 82.10 | 86.7514 | 86.2641 | **+0.487** ⚠ outlier |
| 3800 | 104568 | 73.50 | 86.1900 | 86.1458 | **+0.044** |
| 9285 | 104568 | 47.96 | 84.1871 | 84.1369 | **+0.050** |
| 9418 | 102421 | 74.37 | 84.6601 | 84.6305 | **+0.030** |
| 0380 | 104568 | 60.43 | 88.5698 | 88.5104 | **+0.059** |
| Metric | Cascade | Worksheet target | Δ |
|---|---|---|---|
| MIT 12-tuple | matches | line (92) | **abs < 1e-3 per month** ✓ |
| (37) total fabric heat loss W/K | 96.0889 | 96.0889 | exact |
| (62) annual HW demand kWh/yr | 1502.16 | 1502.16 | exact at 1e-4 ✓ |
| (56)m Jan storage loss kWh/month | 36.9530 | 36.9530 | exact ✓ |
| (59)m Jan primary loss kWh/month | 43.3132 | 43.3132 | exact ✓ |
| useful space heating kWh/yr | 5351.85 | 5349.73 | +2.12 (0.04%) |
| HW kWh/yr | 878.05 | 877.97 | +0.08 |
| main_heating_efficiency (COP_space) | 2.2348 | 2.2305 | +0.0043 (0.2%) |
| **SAP continuous** | **88.5698** | **88.5104** | **+0.0594** |
**6/7 certs cluster at +0.03 to +0.06 SAP** — strong evidence of a single
systematic residual (PSR-formula drift, see below). Cert 2636 has a
separate root cause (missing cantilever exposed floor).
## Remaining +0.0594 SAP residual — root cause: PSR-formula divergence
## Remaining issues
The cascade computes PSR per the spec PDF p.105 line 5956 ("the
dwelling's heat loss coefficient, worksheet (39), is multiplied by a
temperature difference of 24.2 K to provide the dwelling design heat
loss"):
### Issue 1: PSR-formula drift (+0.04 SAP, affects 6/7 certs)
```
PSR_cascade = max_output_kw × 1000 / (HLC_annual_avg × 24.2 K)
= 4390 / (127.1578 × 24.2)
= 1.4266
```
Root cause hypothesis confirmed via cohort cross-comparison: cascade
PSR is consistently ~0.25-0.4% lower than worksheet-implied PSR.
Worksheet (206) η_space = **223.0480** back-solves to **PSR ≈ 1.4321**
(linear-interpolated from PCDB record 104568's η_space groups at PSR
1.2 = 253.9 and PSR 1.5 = 229.2). The 0.4% PSR drift propagates to a
0.2% η_space drift (cascade 223.48 vs worksheet 223.05), then to a
0.04 SAP drift via the (211) main-fuel cascade. η_water is far less
sensitive (1.5× slope vs η_space's 11×), so (217) lands at 1e-2 vs
worksheet 171.0746.
For cert 2225 the cascade HLC matches worksheet **exactly** (173.4009
W/K). At max_output_kw = 4.39 (PCDB field 47):
- Cascade PSR: `4.39×1000 / (173.4 × 24.2) = 1.0461`
- Worksheet η_space = 255.2063 back-solves to PSR ≈ 1.0488
The cascade's PSR formula is **spec-correct** — no other source in
SAP 10.2 or RdSAP 10 specifies a different formulation. Candidate
hypotheses (none confirmed):
The implied max_output to match worksheet PSR = **1.0488 × 173.4 ×
24.2 / 1000 ≈ 4.40 kW**. Same back-solve for cert 0380 (HLC 127.158)
gives max_output ≈ 4.408 kW. Cert 2636 (HLC 158.84) also implies
4.40-4.41 kW. **All three certs imply the same ~4.40 kW**, not the
4.39 lodged at PCDB position 47.
1. **PCDB max_output field** — Position 47 = 4.39 kW is "output power
at -4.7°C ambient" per the BRE web entry. The spec says "maximum
nominal output of the package" which may refer to a different
rating point. Try output @ 35°C flow temperature (PCDB position
may differ); 5.0 kW (nameplate) over-shoots significantly so
that's not it.
2. **Effective (39) for design** — Worksheet (39) annual avg lands at
127.1578 W/K exactly; the spec says use this. But Elmhurst may
compute a heating-season-only or peak-month-weighted value.
3. **ΔT** — Spec is unambiguous at 24.2 K; older SAP versions (pre
Mar 2025 revision) may have used a slightly different value.
Worksheet was lodged against SAP 10.2 Feb 2022, before the most
recent spec revision.
4. **Rounding inside Elmhurst** — Worksheet might pre-round one of
max_output, HLC, or PSR to a different precision than the cascade.
Tested with monkey-patched `max_output_kw=4.40`: 5 cluster certs
tighten by ~0.01-0.02 SAP each but a small residual remains (~+0.03
SAP cohort-wide). Likely either:
- A rounding step in Elmhurst's PSR pipeline (e.g., round PSR to 4
dp before interpolation).
- A still-different PCDB field position for "maximum nominal output"
vs the spec's "maximum output" (PCDF Spec Rev 6b §A.23 field 30
vs SAP 10.2 spec PDF p.105 line 5954).
### Investigation pointers for next session
**Next steps**: Visit https://www.ncm-pcdb.org.uk/sap/pcdbdetails.jsp?type=362&id=104568
and identify which labelled output field reads 4.40 / 4.41 — then
remap `_HP_IDX_MAX_OUTPUT_KW` if a different format-465 position
holds it. With access to the BRE web page this would be a one-line
fix closing the cohort's +0.04 SAP residual.
- Pull the BRE web entry for PCDB 104568 (https://www.ncm-pcdb.org.uk/sap/pcdbdetails.jsp?type=362&id=104568)
and inspect labelled fields for an alternative output rating —
Output @ 35°C / Output @ 55°C / Heat output at design temp.
- Cross-check cert 0350 / 2225 / 2636 / 3800 / 9285 (same PCDB
104568) for the same η_space (206) drift sign + magnitude — if
consistent ~0.4%, the bias is in the PSR formula, not cert-
specific. If variable, look for a per-cert-shape factor.
- Cert 9418 uses Daikin PCDB 102421 with a different output rating
— if its η_space drift differs, that's a strong signal the
max_output_kw field interpretation is the issue.
- Check `domain/sap10_calculator/tables/pcdb/data/pcdb10.dat` raw
row for 104568 (already inspected — fields 47 = 4.39 only obvious
output candidate).
### Issue 2: Cert 2636 cantilever exposed floor (+0.45 SAP)
## Remaining slices (recommended next session)
Cert 2636's worksheet element table (line 28b) lists an "Exposed
floor Main: 3.74 m² × 1.20 = 4.49 W/K". The API mapper doesn't
surface this — cascade `floor_w_per_k = 19.20` covers only the
ground floor (28a), missing the cantilever.
### 1. Close the PSR-formula divergence (BLOCKING for slice 102f)
Source data inspection: cert 2636's API `sap_floor_dimensions` has
two entries with areas 39.18 m² (ground) and 42.92 m² (upper). The
upper-floor 3.74 m² overhang **isn't lodged directly** — it's
inferred by Elmhurst from the area difference (42.92 39.18 = 3.74).
Until the +0.045 SAP residual closes, slice 102f's `assert abs(sap -
88.5104) < 1e-4` cannot pass. Investigation strategies above. Expect
a small spec correction or PCDB field reinterpretation to drop η_space
by 0.4% (worksheet alignment), closing both per-spec metrics
simultaneously.
Cascade HLC: 109.66 (cascade) vs 114.17 (worksheet) — Δ -4.51,
matching the missing fabric loss + thermal-bridging shortfall (the
exposed floor's 3.74 m² also feeds (36) thermal bridges via 0.15 ×
total exposed area).
### 2. Slice 102f: Layer 4 chain test cert 0380 API at 1e-4
**Next steps**: Implement a multi-storey cantilever-detection rule in
the mapper or `heat_transmission_from_cert`. When BP has multiple
`sap_floor_dimensions` with floor_n+1 area > floor_n area, the excess
is exposed floor at the Table 20 default U=1.20. This is a 2-3 slice
TDD effort:
1. RED: pin cert 2636 (37) total fabric heat loss at worksheet 114.1712.
2. GREEN: cantilever-detection + exposed-floor injection.
3. Verify no regressions across remaining cohort (most cohort certs
are single-storey or have aligned upper/lower areas).
Once PSR closes:
### Issue 3: Daikin (cert 9418) +0.03 small residual
```python
def test_api_0380_full_chain_sap_matches_worksheet_pdf_exactly() -> None:
# Arrange
doc = json.loads(_API_0380_JSON.read_text())
epc = EpcPropertyDataMapper.from_api_response(doc)
# Act
result = calculate_sap_from_inputs(cert_to_inputs(epc, prices=SAP_10_2_SPEC_PRICES))
# Assert
assert abs(result.sap_score_continuous - 88.5104) < 1e-4
```
Same direction as the cohort cluster. The Daikin's η_water is
constant 186.3 across all PSR rows (the PCDB 102421 lodges flat
water efficiency), so the +0.03 isn't η_water. Could be the same
max_output PSR-drift issue applied to PCDB 102421 too.
### 3. Cohort closure: 6 remaining ASHP certs
After cert 0380 closes:
| Cert | PCDB | cylinder_size | Volume | Expected close |
|---|---|---|---|---|
| 0350-2968-2650-2796-5255 | 104568 | 3 | 160 L | 1 slice |
| 2225-3062-8205-2856-7204 | 104568 | 3 | 160 L | 1 slice |
| 2636-0525-2600-0401-2296 | 104568 | 3 | 160 L | 1 slice |
| 3800-8515-0922-3398-3563 | 104568 | 3 | 160 L | 1 slice |
| 9285-3062-0205-7766-7200 | 104568 | 3 | 160 L | 1 slice |
| 9418-3062-8205-3566-7200 | 102421 | 4 | 210 L | 1-2 slices |
## Test baselines you should see
## Test baselines at HEAD
```bash
PYTHONPATH=/workspaces/model python -m pytest \
@ -148,10 +120,11 @@ PYTHONPATH=/workspaces/model python -m pytest \
--no-cov -q
```
Expected: **651 pass + 10 pre-existing fails (9 cert 001479 + 1 FEE)**.
Closed certs 001479, 0330, 9501 remain GREEN on Layer 4 1e-4 chain gates.
Expected: **653 pass + 10 pre-existing fails** (9 cert 001479 Layer 1
hand-built skeleton fails + 1 pre-existing FEE fail). Closed certs
001479, 0330, 9501 remain GREEN on their Layer 4 1e-4 chain gates.
Probe state at HEAD:
Cohort residual probe at HEAD:
```bash
PYTHONPATH=/workspaces/model python -c "
@ -160,24 +133,49 @@ from pathlib import Path
from datatypes.epc.domain.mapper import EpcPropertyDataMapper
from domain.sap10_calculator.rdsap.cert_to_inputs import cert_to_inputs, SAP_10_2_SPEC_PRICES
from domain.sap10_calculator.calculator import calculate_sap_from_inputs
doc = json.loads(Path('/workspaces/model/domain/sap10_calculator/rdsap/tests/fixtures/golden/0380-2471-3250-2596-8761.json').read_text())
epc = EpcPropertyDataMapper.from_api_response(doc)
inputs = cert_to_inputs(epc, prices=SAP_10_2_SPEC_PRICES)
result = calculate_sap_from_inputs(inputs)
print(f'SAP: {result.sap_score_continuous:.4f} Δ: {result.sap_score_continuous-88.5104:+.4f}')
print(f'main_eff: {inputs.main_heating_efficiency:.4f}')
ws_92 = (18.9539, 18.0081, 18.3466, 18.8491, 19.3582, 19.8174, 20.0288, 20.0064, 19.6975, 19.0702, 18.3966, 18.1573)
mit_drift = max(abs(c - w) for c, w in zip(inputs.mean_internal_temp_monthly_c, ws_92))
print(f'max MIT drift vs worksheet (92): {mit_drift:.5f}')"
cohort = {
'0350-2968-2650-2796-5255': 84.1367,
'2225-3062-8205-2856-7204': 88.7921,
'2636-0525-2600-0401-2296': 86.2641,
'3800-8515-0922-3398-3563': 86.1458,
'9285-3062-0205-7766-7200': 84.1369,
'9418-3062-8205-3566-7200': 84.6305,
'0380-2471-3250-2596-8761': 88.5104,
}
for cert, ws in cohort.items():
doc = json.loads(Path(f'/workspaces/model/domain/sap10_calculator/rdsap/tests/fixtures/golden/{cert}.json').read_text())
epc = EpcPropertyDataMapper.from_api_response(doc)
result = calculate_sap_from_inputs(cert_to_inputs(epc, prices=SAP_10_2_SPEC_PRICES))
print(f'{cert[:4]}: cascade={result.sap_score_continuous:.4f} ws={ws:.4f} Δ={result.sap_score_continuous-ws:+.4f}')"
```
You should see:
## Next slices (recommended)
```
SAP: 88.5698 Δ: +0.0594
main_eff: 2.2348
max MIT drift vs worksheet (92): 0.00091
```
### Path A — close the cohort to 1e-4 (3-4 more slices)
1. **102f-prep.9 (BLOCKING)**: Resolve max_output_kw — visit BRE
web page for PCDB 104568 / 102421, identify the correct
"maximum nominal output" field, re-pin `_HP_IDX_MAX_OUTPUT_KW`
in `domain/sap10_calculator/tables/pcdb/parser.py`. Cohort
residuals should drop to <0.01 SAP.
2. **102f-prep.10**: Cantilever exposed-floor detection for cert
2636 (2 sub-slices: RED pin on (37), GREEN cantilever logic).
3. **102f**: Layer 4 chain test for cert 0380 at 1e-4.
4. **Cohort closure**: Layer 4 chain tests for the remaining 6
ASHP certs (one per slice).
### Path B — ship now with ±0.1 SAP tolerance (1-2 more slices)
1. Move Layer 4 chain tests to ±0.1 SAP tolerance (acknowledging
the cohort PSR residual + cert 2636 cantilever as documented
known limitations).
2. Update `feedback_zero_error_strict` memory to carve out the
ASHP cohort from the strict 1e-4 rule until the PCDB max_output
issue is resolved.
Path A is the spec-correct answer; Path B is a pragmatic shipping
strategy. The user's `feedback_zero_error_strict` memory strongly
suggests Path A.
## Pyright baselines (net-zero per slice)
@ -185,24 +183,34 @@ max MIT drift vs worksheet (92): 0.00091
- `domain/sap10_calculator/worksheet/water_heating.py`: 1
- `domain/sap10_calculator/worksheet/heat_transmission.py`: 13
- `domain/sap10_calculator/worksheet/mean_internal_temperature.py`: 0
- `domain/sap10_calculator/worksheet/internal_gains.py`: 4 (was 5; this session dropped one)
- `domain/sap10_calculator/worksheet/internal_gains.py`: 4 (dropped from 5)
- `domain/sap10_calculator/rdsap/cert_to_inputs.py`: 35
- `domain/sap10_calculator/tables/pcdb/parser.py`: 0
- `domain/sap10_ml/rdsap_uvalues.py`: 1 (pre-existing)
- `datatypes/epc/domain/epc_property_data.py`: 1 (pre-existing)
## Cohort fixtures fetched
All 6 previously-missing API JSONs now in
`domain/sap10_calculator/rdsap/tests/fixtures/golden/`:
- 0350-2968-2650-2796-5255.json (12342 B)
- 2225-3062-8205-2856-7204.json (11442 B)
- 2636-0525-2600-0401-2296.json (10805 B)
- 3800-8515-0922-3398-3563.json (12637 B)
- 9285-3062-0205-7766-7200.json (10714 B)
- 9418-3062-8205-3566-7200.json (12422 B)
## Conventions (preserved)
- One slice = one commit; stage by name.
- AAA test convention: literal `# Arrange / # Act / # Assert` headers.
- `abs(diff) <= tol` (NOT `pytest.approx`).
- 1e-4 worksheet tolerance for end-state pins (Layer 4 chain tests);
intermediate slice tests may use 1e-2 to 1e-3 absorbing known
drifts documented in commit messages.
intermediate slice tests may use 1e-2 to 1e-3 absorbing known drifts
documented in commit messages.
- Spec citation in commit messages (RdSAP 10 / SAP 10.2 page or line ref).
- Pyright net-zero per file.
Good luck closing the PSR residual. The MIT cascade itself is now
spec-faithful through Equation N5; the final +0.06 SAP drift is a
single bug in the PSR computation (one input — max_output, HLC, or
ΔT — differs from worksheet convention).
Good luck closing the cohort. The §N3.5 cascade is now spec-faithful
end-to-end; the final closure depends on a small PCDB field
re-interpretation + the cert 2636 cantilever rule.